Insulating sleeve for a fluid pipe

ABSTRACT

A protective sleeve for a fluid pipe is disclosed. The sleeve includes an inner and outer member which provide heat, sound and abrasion resistance. The inner member includes a pair of terminal edges which are spaced apart a predetermined distance. This distance is greater than the distance between the terminal edges of the outer member. A method of making such a protective sleeve is also disclosed.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to a fluid pipe covering. Moreparticularly, the present invention relates to a heat, abrasion andsound insulating sleeve for a fluid pipe in an automotive vehicle.

2. Disclosure Information

Due to the downsizing of engine compartments, many underhood enginecomponents are located in close proximity to one another. Typically,fluid pipes connect many of the engine components together. These fluidpipes carry a variety of automotive fluids, of various temperatures. Inorder to protect surrounding components or to prevent condensation fromforming on the pipes, these pipes must be insulated. Of course, giventhe small space within the engine compartment, surrounding componentsmay come into contact with the insulated pipe, causing a wearing of theinsulating material circling the pipe.

Many insulating sleeve members have been proposed to solve the problemof abrasion against the insulated pipe. For example, U.S. Pat. No.4,967,799 discloses a plastic abrasion-resistant protective sleevemember for covering a radiator hose. The '799 sleeve is unaffected byheat, thereby making it both abrasion and heat resistant. However, thereis no provision in the '799 sleeve for deadening the sound produced byfluid passing through the radiator hose.

Another problem associated with conventional protective sleeves is thatthe sleeves are often secured to the fluid pipes by adhesive or tape.Often, the fluid pipe to be protected is simply coated with the adhesiveand the sleeve applied. Unless an operator is very careful, the adhesivecan contaminate the areas surrounding the pipe.

Therefore, it would be advantageous to provide an insulating sleevemember which not only provides for heat and abrasion resistance, butwhich also deadens the sound produced by the fluid rushing through thefluid pipe and which is easily applied by an operator.

SUMMARY OF THE INVENTION

In accordance with the present invention, there is provided an abrasion,sound and heat resistant protective sleeve for covering fluid pipes inan automotive vehicle, comprising an elongated, generally cylindricalinner member having a pair of terminal edges extending the longitudinallength thereof, the pair of terminal edges defining a first gap ofpredetermined distance therebetween, and an elongated, generallycylindrical outer member circumferentially surrounding the inner member.The outer member has a pair of terminal edges extending along thelongitudinal length thereof. The terminal edges of the inner member areoffset from the terminal edges of the outer member by a predetermineddistance. The pair of outer member terminal edges defines a second gapof predetermined distance therebetween such that the distance of thesecond gap is smaller than the distance defined by the first gap. Theinner member is secured to the outer member such that when the sleeve isrolled into a generally cylindrical shape, an air space is formedbetween opposing surfaces of the inner and outer members.

A method of making such a sleeve is also disclosed. The method comprisesthe steps of providing a first generally planar piece of sound deadeningmaterial; cutting the sound deadening material into a generallyrectangular member defining longitudinal and transverse axes andincluding an inner pipe contacting surface, an outer surface and a pairof terminal edges extending the longitudinal length thereof; providing agenerally cylindrical heat and abrasion resistant material defininglongitudinal and transverse axes and including an inner surface and anouter surface. The cylindrical member is cut along its longitudinallength to define a pair of terminal edges extending the longitudinallength thereof. The method also includes the steps of dispensing a beadof adhesive on the inner surface of the heat and abrasion resistantmaterial a predetermined distance from each of the pair of terminaledges of the cylindrical member; placing the sound deadening materialonto the heat and abrasion resistant material such that the outersurface of the sound deadening material contacts the bead of adhesive onthe heat and abrasion resistant material; and curing the adhesive at apredetermined temperature for a predetermined time.

It is an object of the present invention to provide an improvedprotective sleeve for fluid pipes within an engine compartment of anautomotive vehicle.

It is a further object of the present invention to provide a protectivesleeve which provides sound, heat and abrasion resistance. These andother objects, features and advantages of the present invention willbecome apparent from the drawings, detailed description and claims whichfollow.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side-elevation view of a fluid pipe having a protectivesleeve structured in accord with the principle of the present invention.

FIG. 2 is a perspective view of the protective sleeve of the presentinvention.

FIG. 3 is a cross-sectional view taken along line 3—3 of FIG. 1.

FIG. 4 is an exploded view of the inner and outer members of theprotective sleeve, illustrating a method for making the protectivesleeve according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring now to the drawings, FIG. 1 shows a fluid pipe 12 surroundedby a protective sleeve 10 according to the present invention. The fluidpipe 12 may be any type of fluid carrying member, but the presentinvention has particular utility for covering fluid pipes or wirescontained within an engine compartment of an automotive vehicle.

FIGS. 2 and 3 best illustrate the protective sleeve of the presentinvention. The sleeve 10 includes an elongated, generally cylindricalouter member 14 and an elongated, generally cylindrical inner member 16.The outer member 14 surrounds the fluid pipe 12 and the inner member 16.The outer member 14 includes a pair of terminal edges 18 extending alongthe longitudinal length of the member. The terminal edges 18 define agap 20 between them. In the preferred embodiment, the gap 20 isapproximately 0.25 millimeters wide and typically is a slit formed bythe cutting of the outer member along its longitudinal length. The gapor slit 20 provides a means for placing the sleeve 10 over the fluidpipe 12 as will be described in greater detail below.

The inner member 16 is also an elongated, generally cylindrical memberhaving a pair of terminal edges 22. The terminal edges 22 are alsospaced apart a predetermined distance to define a gap 24 between them.The gap 24 preferably does not exceed about ten millimeters in width,and in the most preferred embodiment, is approximately six millimeterswide. The gap 24 is larger than the gap 20 which provides a keyadvantage of the present invention. By sizing the inner and outermembers 16, 14 such that the gap 24 is larger than the gap 20, there isa greater likelihood that the outer member 14 will completely surroundthe fluid pipe to be protected. If the inner and outer members were toinstead define equidistant gaps, the outer member might not completelysurround the fluid pipe, thereby exposing a portion of the pipe or itssurrounding components to unwanted heat, condensation or abrasion.

As will be described in greater detail below, the inner member 16 issecured to the outer member 14 with an adhesive at a location justoffset from the terminal edges 22 of the inner member. Placing theadhesive at this location prevents the adhesive from flowing into gap 24and creating a possible source of interfering contact between the pipeto be covered and the protective sleeve. It would be undesirable to havethis interfering contact since it may impede the application of thesleeve over the tube. By securing the inner member 16 to the outermember 14 adjacent only the inner member terminal edges 22, excessiveadhesive is not wasted and an air space 26 is formed between the innerand outer members. This air space advantageously provides sounddeadening properties for the protective sleeve 10.

A method of making the protective sleeve 10 will now be described withparticular reference to FIG. 4. The first step in the method is toprovide a sound deadening material suitable for inner member 16, such asa closed cell sponge rubber, and die cut it into an appropriate shape,preferably a rectangular shape having longitudinal and transverse axesand a pair of terminal edges 22. In the preferred embodiment, the sounddeadening material for inner member 16 is provided in a generallycylindrical roll and when the material is die cut, the rectangularshaped member naturally rolls into an elongated cylindrical member. Inthe preferred embodiment, the inner member 16 is formed from EPDM rubbercommercially available from American National Rubber of Cadiz, Ky.

The next step in the method of the present invention is to provide aheat and abrasion resistant material suitable for outer member 14, suchas a nylon or nylon-filled synthetic plastic material. The heat andabrasion resistant material suitable for outer member 14 may becorrugated as shown in FIGS. 1 and 3, or have a smooth finish as shownin FIGS. 2 and 4. In the preferred embodiment, the heat and abrasionresistant outer member 14 is corrugated to provide increased heatresistance and heat dissipation. The heat and abrasion resistant outermember 14 is ideally extruded into a generally cylindrical member andslit along its longitudinal length to define a pair of terminal edges18. In the preferred embodiment, the heat and abrasion resistantmaterial used to fabricate outer member 14 is formed from a Nylon 6 275HM copolymer commercially available from Truesdell Company ofMorgantown, Ky.

A pair of adhesive beads 30 are placed on an inner surface 32 of thecylindrical outer member 14 a predetermined distance from the terminaledges 18. For the sake of explanation only, the cylindrical outer member14 is shown as being essentially planar in FIG. 4, but in practiceretains most of its cylindrical shape during the sleeve assemblyprocess. Before the adhesive cures, the sound deadening material used toform inner member 16 is placed on the inner surface 32 of thecylindrical outer member 14 such that the terminal edges 22 are offsetfrom the terminal edges 18 of the member 14. This placement insures thatthe gap 24 shown in FIG. 2 is larger than the gap 20. The offset amountpreferably does not exceed five millimeters and is most preferably aboutthree millimeters. The assembly of the sound deadening material on theabrasion and heat resistant material is then cured at a predeterminedtemperature for a predetermined amount of time. In the preferredembodiment, the adhesive is applied at approximately 300° F. and cureswithin 10-20 seconds at room temperature.

The protective sleeve 10 is placed over the fluid pipe 12 by simplyspreading the sleeve apart at the gap 20 and placing the sleeve over thepipe. No adhesive is required to secure the sleeve 10 to the pipe 12.The outer member 14 will completely surround the pipe 12 since the innermember 16 has a larger gap 24 than does the outer member 14. In thisrespect, no portion of the fluid pipe to be protected is leftunprotected. Also, by providing an adhesive bead 30 adjacent only theterminal edges 22 of inner member 16, a sound deadening air space isformed between the inner and outer members 14, 16. Adhesive beads 30 arepreferably spaced in from terminal edges 22 a predetermined distance ofabout 2-3 millimeters. This selective adhesive placement is moreeconomical than covering the entire inner surface of the outer member 14with adhesive.

Many other variations of the present invention will no doubt occur tothose skilled in the art. For example, the selection of alternativematerials which can be used to provide the advantages of the presentinvention are numerous. It is the following claims, including allequivalents which define the scope of the invention.

What is claimed is:
 1. An abrasions sound and heat resistant protective sleeve for covering fluid pipes in an automotive vehicle, comprising: an elongated, generally cylindrical inner member having a pair of terminal edges extending the longitudinal length thereof, said pair of terminal edges defining a first gap of predetermined distance therebetween; an elongated, generally cylindrical outer member circumferentially surrounding said inner member, said outer member having a pair of terminal edges extending along the longitudinal length thereof, said pair of outer member terminal edges defining a second gap of predetermined distance therebetween such that the distance of said second gap is smaller than the distance defined by said first gap; and wherein said pair of inner member terminal edges are secured to said outer member such that when said sleeve is rolled into a generally cylindrical shape, an air space is formed between opposing surfaces of said inner and outer members.
 2. A sleeve according to claim 1, wherein the terminal edges of said inner member are offset from the terminal edges of said outer member by a predetermined amount.
 3. A sleeve according to claim 2, wherein said inner member comprises a sound deadening rubber material.
 4. A sleeve according to claim 3, wherein said outer member is formed from a synthetic polymeric material.
 5. A sleeve according to claim 2, wherein said predetermined offset amount does not exceed five millimeters.
 6. An abrasions sound and heat resistant protective sleeve comprising: an elongated, generally cylindrical inner member having a pair of terminal edges extending the longitudinal length thereof, said pair of terminal edges defining a first gap of predetermined distance therebetween; an elongated, generally cylindrical outer member circumferentially surrounding said inner member, said outer member having a pair of terminal edges extending along the longitudinal length thereof, said pair of outer member terminal edges defining a second gap of predetermined distance therebetween such that the distance of said second gap is smaller than the distance defined by said first gap; and wherein said pair of inner member terminal edges are secured to said outer member such that when said sleeve is rolled into a generally cylindrical shape, an air space is formed between opposing surfaces of said inner and outer members.
 7. A sleeve according to claim 6, wherein the terminal edges of said inner member are offset from the terminal edges of said outer member by a predetermined amount.
 8. A sleeve according to claim 7, wherein said inner member comprises a sound deadening rubber material.
 9. A sleeve according to claim 8, wherein said outer member is formed from a synthetic polymeric material.
 10. A sleeve according to claim 7, wherein said predetermined offset amount does not exceed five millimeters. 